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PLEASE NOTE
.....
This Page covers both = Purchased Brands & My
"Homemade" All Scratch Built - Electronic Speed Control.
And Normally I build my own versions, but I also buy -
manufactured brands and the following
- below
info, should help you choose a system for your model - a lot more easily. So from this point, I'll refer to all
"Speed Controls" as simply an - SPDC .... Or abbreviated term, to make
things
= easier.
Purchasing
The Right "SPDC"
Can be confusing!
Tap Photos
To Enlarge
Rule # 1 ... The
Novice or Beginner .... should be aware that a
lot of manufactures, use a wide assortment of confusing terms, like Maximum Current
Load ... Peak Current Or Peak Power Load or Peak Voltage and other terms or phrases to
convince you their system is better than another. And they also claim their systems
are usually the best, or better over all others.
And some even show charts that indicate they're products out perform a competitors. So you have to be careful, especially
when many systems don't spell
everything out, in plain terms - that we can all understand.
So you have to look - at what their systems are designed to be used
for. And then determine what models, fit your needs and this
usually is a choice among speed control systems, usually designed for Race Cars
& Trucks or Airplanes - in most cases. That's because
these area's are much more popular parts of our hobby, and those SPDC's are designed to run
those types of models. And they aren't built for model boats, but
some usually will say they - will work, but often won't. An SPDC used in a model workboat, requires a wider operating
range. That's, in order to provide the model with scale speeds and
realistic operations and more precise control.
So most SPDC's - won't work, because they can't handle long periods at slow speed.
Because this causes - Heat, to build-up in the
SPDC and causes it to blow fuses or worse = Burn Out.
Extended long periods of high current, meaning a model boat being operated -
at slow speeds over a long time period, finds the SPDC's are also further effected by summer heat. And a lot of
other factors
beside this, can determine - if a particular SPDC, can truly handle the
job. And it has to provide proportional
- control ( Varied Speeds = 0 to Full Throttle = in Forward & Reverse ), which some
SPDC's only offer Forward Control, or Low, Medium &
Fast = Speeds, in either
direction.
Factor # One ....
How much "True Current = Total Amperage ... will
your motor ('s) draw or need?
Factor # Two ....
Is the Motor - Gear Driven or Not?
Gear Drives - reduce current loads on everything, including the SPDC, Motor
& Battery. Plus - they slow the
model - down, to more realistic scale speeds, which means it handles much
better. And this is something you need in a model
Workboat. Cause = Tugs - Ain't Supposed
To FLY!.... Unlike some think, because the Worlds
Largest - Tug, has just over 12,000 horsepower from its twin V-20 EMD Engines
and only does a maximum speed of 18 knots = with a tailwind & her ears -
Pinned Back!
Factor # Three .... How
Large is the "Prop or Wheel"
= Meaning Its
Diameter? The Larger - it Is, the more current load it will
demand and draw from the motor, the SPDC & the battery. Including the amount of Pitch - the propeller has,
which can effect this.
Factor # Four ....
How much does the Model - Weight? Once
built, with all the components installed = Motors, Battery, Radio & Systems", the heavier the model,
the slower it will move and
the more force it will require, to get moving. Here, this
issue - can be a plus, because a
heavy
model, handles more realistic. But requires a bigger - SPDC, Motor &
Battery to operate, so there are trade-off's. And
the bigger the
boat, the higher the cost - for all things related!
Factor # Five
....
What Kind of Boat - Is IT? ... Meaning - Tugboat?,
Cabin cruiser?, Battle Ship?, Submarine - "Or What???"
Because here,
the idea is to match, as closely as possible, the scale speeds and mannerisms of
the real thing. The closer
you get to
a matching things in scale, the cheaper the model will becomes in overall costs,
because you aren't buying more than is required
... Sorta Makes Sense - Huh $$$!
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Types
Of SPDC'S
# 1 ... Basic "On/Off"
= Switch
....... Including two speed - types, which reduce the voltage
& current loads, by using "Wire Wound Resistor" or Basic High Load
- Resistors, to allow a High & Low Speed function. "May or May Not" offer direction control of
the motor. Often used in Race Boats or R/C Cars &
Trucks.....NOTE = Doesn't work well for model boats - unless its a Race Boat! (
AVOID THESE THINGS ) - unless
the unit is used as a switch for turning - On/Off some option inside the model =
Pump, Winch
or Bow Thruster - for example!
# 2 ... Wire Wound - Resistor Types .......
(
May or May - Not ), provide "Reverse & Forward" Direction
control functions, but does offer - Variable Speeds, from 0 to Full Power, in
usually ranges of 3 to 12 volts! ....
A waste of $$$ - in my opinion, because their easily burnt out.
"Sorry
- DUMAS ...... "Your SPDC - Is One Of The Worst!"
# 3 ...
Electronic - Variable
Types = requires no Servo .... These systems
simply plug directly into the radio
- receiver, and use digital or pulse frequency signals from the transmitter,
to control the motors "Direction & Speeds", via the radios - throttle
stick position. Here the throttle when set to its - Center
Position, causes the motor to stop. And by moving the throttle
control - in either direction ( Up or down ), it gives the motor its variable
speeds in either direction = Forward or Reverse from a crawl to full speed. These
units also handle 3 to 12 volts or Larger Voltages, with much
Higher Current Loads. Their basic size, is usually close to
size of a common pack of cigarettes, with heavy "Heat Sinks" to dissipate
the heat - away from
their transistors.
When I buy an SPDC - its a
VANTEC,
because their heavily built = Yes, their a bit more expensive, but well worth every
penny! Their built to
withstand very heavy current loads and lots of abuse, so you don't have
to worry - as much about "Smoking IT = Burning It Out!"
Check them out - their simply the best brand of speed control around and far more dependable, and a lot less
troublesome than other brand. Want proof?.....I've bought used
Vantec's from friends that used then in Race Boats, after they owned then for 5
or 6 years and they still worked great!!
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Current
LoadS
Really
Do Matter!
WARNING
..... Slow Speed, for any electrically powered
model, is the hardest thing to handle and overcome. Because it means the SPDC, is
being forced to handle a large amount of current, for a much longer time
period....... "When a model boat is running at very slow speeds, this
builds-up heat in the transistors, which must be dissipated through the "
Heat Sink Plates", to keep the transistors cool. And this
is where usually most SPDC'S = fail in model Workboats, or others like; Warships,
Subs & Cargo Ships. Because they need a much heavier built -
SPDC System, in order to operate realistically at such slow speeds. In
other words, the slower you run, and the longer you do this, the more heat and
load your putting on the SPDC, like when your maneuvering - a barge into a dock, for example.
The longer this takes to accomplish, "The Hotter the SPDC - Gets!"......So
its gotta be designed to take this kind of abuse!
So the SPDC
- has to be heavier and rated higher to handle extended periods of continuous
use. And here is where many SPDC's Fail to hold up to the
tasks your require of them. So their maximum current
ratings, may say they will take 100 amps for 20 seconds, but they can't even
handle 2 Amps, for 3 minuets, and therefore overheat and fail.
And because a battery doesn't like its output - reduced,
it always wants to provide every last drop - it has, at Full Voltage & Full Current
Load. So the SPDC has to
hold all this energy - back ( Sort Of ), which allows you to run the motor, at various
Speeds = Slow or Fast, or anything in between!
(
I Know this isn't true- Electronic Theory - You Electronic Experts Out There, But
bare with me here, we all ain't Electronic Literate!
).
Generally speaking, a
Tug or Towboat, if working barges for example, does a lot of "Close-In"
dock work. Or has to maneuver another vessel - Very Slowly, in order to avoid damaging
it. Such a scale model must always try to mimic realistically,
what the real things can do and this means gentle - on the controls, which electronics'
circuits don't like to provide. Unless you spend some money to
build things so they -Do, and there are many ways of doing it, but only one -
Right Way! And power transistors are designed to take - "Just So-Much Heat", before
they Shut Down or BLOW. The larger they are, the higher the
cost
and harder to replace & repair. And using big -
dc motors that draw high current, in
a model, is an added wasted in extra current load..... In my opinion. Because
it forces you to buy higher costing SPDC's to handle things and that cost
ya $$$$$
Even Nature, gets its
Licks-IN!
Always keep in mind,
the weather - itself and seasonal temperatures, also vary heat factors on
the SPDC. So it may work fine in the Spring - for example, then overload
and Burn-Out later, during hotter weather. So this is also an important factor to
include in choosing the right brand of SPDC or its size of system, which may or
may not be suited to your needs!
Still Not Sure, What To Buy?
# 1 ... Try
This - have a buddy with his model tugboat, run his model around the pond for a few minuets - at very slow speeds.
That - Is, provided the model is similar to what you plan to
build? And it has
the same systems you may have to plan on using. Meaning Motor, drives,
battery, SPDC - Etc. By asking him to run the model for
a few moments - at slow speeds, bring it to the dock and check the heat on
the SPDC.....By touching it. if
its really hot enough to burns yer fingers, then buy a slightly larger system,
just to be on the safe side, if the manufacture of the SPDC- offers a larger
version? If they don't, then try to find a better brand of
SPDC and Regardless
of whether its
the same brand, or another slightly higher priced and larger overall, your
saving a lot of headaches.
# 2 ... Or
ask club members to assist you, if they run models - similar to your project.
# 3 ... Or
just go buy a VANTEC = SPDC and choose one of their larger "High Quality" ... Heavy
Duty SPDC systems, on my
- Modeler
links page!
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BUILDING
Homemade
- Electronic Speed Controls
Designed for 3 - 12
Volt DC & Motors Rated up to 5 Amps.
"Not
For Use - In Speed & Race Boats!"
"Building Cost" =
Approx. $25.00 - per system!
............. Designed by - Old River - Bill Zumwalt
System Provides - Variable Speeds
= Reverse / Forward Functions. And requires a slight conversion to your - r/c
radio, to operate the SPDC. But does no harm to the r/c radio,
and can be later returned to normal operations.
This is my own
unique SPDC - design, that I've used to operate many of my "All Scratch - Model
Towboats". Its - well tested and proven - by many, for
its rather simple & cheap - costs, yet it provides what
higher costing - purchased systems do. And it has options - they don't, even if it
- does requires a slight modification to your r/c radio - to operate it!
NOTICE .... The Required Radio - Transmitter
Modifications, don't harm the radio and be easily converted back - to
normal operations!
This
system will also work a pair of the 6 volt - Dumas Motors, or a pair of Dumas - 12
Volt motors .... "If they are "Gear Driven" to reduce
current loads! Virtually any type of small dc motor, with a similar
rating
to Dumas motor types, works with this system. And usually only
requires 2 transistors to be used in the circuit. Or only a single transistor
- for tiny Dc Motors, and can be easily equipped with several
transistors to handle larger motor - loads too, with up to as many as 6 transistors
in the circuit. And if the number of transistors in
the circuit - are increased, their simply installed by parallel wiring them into the
circuit. Meaning you can make the Heat Sink - with the
transistors, a separate board that plugs into the rest of the control - if you
wish. That means the system could be built with several Heat
Sink - Boards, with different numbers of transistors, to make the control function-able
with most any motor and model in your fleet!
ONE MORE
UNIQUE FACT ...... This system, if the D.P.D.T. Switch
is removed from the circuit, will make an excellent speed control, for a radar drive or
winch - motors, to slow them down!
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Old
River Bill's ... Homemade Electronic SPDC
Tap To Enlarge
Save & Print Instructions - FIRST
= Simply print this entire web page out, so you have a copy of the
instructions and info on my homemade = SPDC. Then
Save The Drawing = to a PC - File, or
one of your Floppy Disks .....
To Print The Drawing - By Itself, or save the entire page - if you wish,
Simply
Tap to Enlarge The Drawing .... Then Set your Printer to "Landscape"
settings, with Paper Size - Settings on "Legal Sheets" = 8 1/2" x
14" Paper, when printing this drawing
This circuit
can handle the additional "HEAT BUILD-UP" that occurs in "Scaled Workboat",
when running at constant slow speeds = "Pushing & Pulling Barges"
for example, in towboats. This factor builds more heat into
a Speed Control and often makes them fail and this systems transistors will take
a lot of abuse. The Realism of RC Events demand - today, that
models are capable of handling true scale duties, like their Real Prototypes.
And many times a Modeler runs into problems,
when a "Purchased" speed control - Overheats, usually caused from by
purchasing - to small a system!
As - I've said,
this system is designed for - hard work, because it uses from "One to
Six" Transistors, as options, that you may need, for various types of
models or dc motors, to match the system to the current loads. So this circuit can be enlarged, by simply
mounting the units controls, = on a separate circuit board, from the Transistors &
their = Heat Sink Plate". That way, you can make several "Transistor
- Heat Sinks," with varied numbers of transistors, that just simply plug into the rest of
the circuit. That way, you always have a "PLUG - IN
SYSTEM", to handle whatever current loads - you may
encounter. Plus you can install
the units into different model boats, without a lot of hassle too!
REMEMBER
- "Slow
Speed & Slow Maneuvering" .... Cause heat to build in electronic
speed circuits, which eventually causes most of them - to FAIL. While this
system - adds more transistors and increases its ratings,
to ensure it will handle the job. Its still cheaper to build than
purchased versions, and has most of same advantages, with only a couple
draw-backs. One, is trying to find some of the circuit
components, which the hardest - is, the 10 K Ohm Slider? This Item - I
usually find by junking out - volume controls or slide controls, from old worn
out "Walkman Stereo's" ... Old TV Sets, and other electronic
components. Removing their parts for
use in my projects, which provides me with lots of spare parts to build things.
So
be sure to check out - Flea Markets and before you throw away an old
transistor radios / tape recorders or tape players, check their parts, you might be throwing
away things - you could use!
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Homemade
SPDC - Parts List
#1 .... 2N 3055 - NPN type
Power Transistors ... ( 1 to 6 ) per - Speed Control ........... "Radio
Shack" - parts, and/or transistors with higher rating -
if you know what your doing!
#2 ... .1 MFD - Non -
polarized Capacitors .....( 2 Per Motor )........................... "Radio
Shack" - parts, used as RF Noise Suppressors on the DC
Motor! Solder one Cap lead - to each motor terminal, the
other lead of the Cap, to the Motor - Casing itself, to ground it. Polish
the case, where you locate the ground connections for the Caps, so the
solder will weld to the motor case!
#3 ... Mini - Lever Switch
.......(1) per - Speed Control ...Radio Shack # 275-016 - "Caution when
Soldering!" They can easily be ruined, if heated - To Much, so buy a
couple extras - OK!!
#4 ... Fuse - 2 to 5 Amp.
& Fuse Holder ..... (1) of each ...................................."Radio
Shack" - parts
#5 ... D.P.D.T Push -
IN/OUT -- Soft Touch --Switch ....(4 Amp Rated) - ....Electronics Parts
Suppliers
#6 ... Aluminum Heat Sink
Plate - "Scrap Parts" or Purchased from Radio Shack or Other Sources
of Parts
#7 ... 10 K Ohm Slider
Control - ( Must have Slightly over 1" Travel of Slide Length )... Most
Difficult Item to Find ... ( check Electronics Parts Suppliers ).... Or
See Options -Below!
#8 ... Stranded - 18 to 22
Gauge -- Multi Color Wire, or up to 14 Gauge Wire for "Large current
loads!"
#9 ... TEST EQUIP =
Additional Cost! (1) - 9 Volt Battery & 9 volt - Battery Plug with
leads. Plus (4) Alligator Clips
& ( 1 ) small "Cheap" 12 volt .. Mini - DC Motor, for testing the
circuit. You
must also have a Multi Meter to check the circuit - as well!
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Testing
The Circuit
A good quality
"Multimeter" is needed for reading Volts / Ohms & Amps - in total loads. Besides wire & solder, and of course - a Solder Gun,
or Solder Iron to assemble the system. Use a 9 volt battery
to operate the circuit - First, with a 9 Volt Battery - Plug equipped with two
- Alligator clips, along with that small dc motor - we mentioned in
the parts list.
Connecting leads to the - Mini DC
Motor and the units - output side, of the circuit.
If you can vary the speed of the mini motor, plus its directions too.... The circuit
is ready to be used with you models - motor and a larger battery.
NOTE.... Testing at low
voltage and low currents ( 9 Volts ) , avoids
burnt out "Slider Controls" or "Motors" ... If the circuit is
wired incorrectly. This circuit is designed to work different
"Current loads" & various Dc Motors, using from 1 to
6 transistors - "All Paralleled" together, in order to handle larger
amounts of HEAT or Current Loads!
Radio Shack - Motors or "Dumas" types or equivalent
types - to them, rated from 3 to 12 volts, with varied Current Loads (
from 1 to 5 Amps - Max ), with the motors turning from 3,000 to 8,000
Rpm. That's what this circuit was designed
for, when used in model WORK BOATS, but it will work in other model boats
too...... As explained above, when expanded or enlarged in transistor, beyond
two or three transistors for more typical usage!
OPTIONS =
Using
a SLIDER or POT - CONTROL
If you can't locate a 10 K Ohm "SLIDER", You can use a 10 K
"POT" ( Often called a Common
- Volume Control ) in its place, available from any ELECTRONIC PARTS SUPPLIES.
Adjusting the
components accordingly to the "Pot - Used", in its rotation or Swing Angle
( See Drawings - for details ) Note
- The Slider is the best design - Method.
The Pot - puts a slight strain on the "SERVO" to make the unit switch
- Rev / For - directions, so use "Heavy Plastic" or "Brass" to make
its needed - 90 Degree style of "Bell Crank", for the Pot - Control
Rod Linkage!
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Required - R/C
Transmitter = Conversion
For Using
The "Homemade" SPDC
A TWIN STICK =
Futabe R/C Radio ... FIRST - Open the back of your
- Transmitter and locate the "Centering Spring" on the Throttle
Control Stick .... Then Remove It! This Does - No Harm to the
radio and can be replaced later, if its needed for another model or different type of speed control, that needs
this spring
to work
correctly. The only thing the "Centering Spring"
does, is return the "Gimbal Stick" to its "CENTER" Most Position,
when you release the Stick. That's where "Off - Position" is located
on this control function, so it allows Variable Speeds and Rev / Forward functions.
Warning
.... (( This homemade speed
control - won't work
correctly, unless the radios throttle - "Centering Spring", is removed!
)) Adjust the Throttle Stick and Throttle "TRIM
Control", to Full DOWN Positions. Then adjust the Speed Control's
... "Servo" Linkage, to its farthest point, UP against the Rev. / Forwd -
D.P.D.T. Switch. Make sure the D.P.D.T. Switch is "Pushed
- In, so it will switch - Directions properly. And allow a slight amount of Slack, to avoid
binding - the Servo, that controls the SPDC!
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Operating
The SPDC
To
change directions = Rev / Forward, simply pull the Transmitters - "Throttle
Control"
= Fully
"DOWN", to its Bottom Most Position ( with the Throttle - Trim, Also pulled
- fully Down
). Then move the Throttle Stick = "Upwards" to
vary the motor speed. Repeating this procedure, with the
throttle control = Again, will reverse the motors - direction! ( Adjust the "Throttle - Trim" to allow
the system to work the
direction function, or so it "Remains In - One Direction = Forward or Reverse - as you wish. Note, by moving the TRIM Control to "Full
Up" - Position, this also gives a slightly - Faster Rpm Speed to the motor,
like adding a "Turbo - Charger" to your model!
But will disengage the "Rev / Forward Functions", until the Trim
Co9ntrol is returned to its lowest position again = fully down, for normal
function.
I'll Add More - Later, so check back Often!
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Last Updated On 06/29/07
. With
Fueled By 
Email
Old River Bill
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